Embonini, amashumi ezinkulungwane zama-brake pads akhiqizwa emgqeni womhlangano nsuku zonke, futhi alethwa kubathengisi nabathengisi ngemuva kokupakishwa.I-brake pad yenziwa kanjani futhi yiziphi izinto ezizosetshenziswa lapho kukhiqizwa?Lesi sihloko sizokwethula ngenqubo eyinhloko yokukhiqiza ama-brake pads efektri:
1. Ukuxuba izinto zokusetshenziswa: ngokuyisisekelo, i-brake pad yakhiwe nge-fiber yensimbi, uboya bamaminerali, i-graphite, i-ejenti engagugi, i-resin nezinye izinto zamakhemikhali.I-coefficient yokungqubuzana, inkomba engagugi kanye nenani lomsindo kulungiswa ngokusatshalaliswa kwengxenye yalezi zinto zokusetshenziswa.Okokuqala, sidinga ukulungisa ifomula yenqubo yokukhiqiza ibhuleki.Ngokwezidingo zenani le-raw material kufomula, izinto zokusetshenziswa ezihlukahlukene zingeniswa ku-mixer ukuze kutholwe izinto ezixubene ngokuphelele zokungqubuzana.Inani lempahla elidingekayo kuphedi yebhuleki ngayinye lilungisiwe.Ukuze kuncishiswe isikhathi nezindleko zabasebenzi, singasebenzisa umshini wokukala othomathikhi ukukala impahla yokungqubuzana ezinkomishini zempahla.
2. Ukuqhuma kwesibhamu: ngaphezu kwezinto zokungqubuzana, enye ingxenye eyinhloko ye-brake pad yipuleti elingemuva.Kudingeka sisuse ibala lamafutha noma ukugqwala epuleti elingemuva ukuze sigcine ipuleti elingemuva lihlanzekile.Umshini oqhumisayo ungasusa kahle amabala epuleti elingemuva, futhi ukuqina kokuhlanza kungalungiswa ngesikhathi sokudubula.
3. Ukwelashwa kwe-Gluing: ukuze wenze i-backing plate kanye nezinto ezixubene zingahlanganiswa ngokuqinile futhi zithuthukise amandla e-shear we-brake pad, singasebenzisa ungqimba lweglue ku-backing plate.Le nqubo ingenziwa ngomshini wokufafaza we-glue othomathikhi noma umshini wokufaka iglue othomathikhi.
4. Isiteji sokwenza umshini wokushisa oshisayo: ngemva kokuqeda ukwelashwa kwezinto zokungqubuzana kanye nezinsimbi zensimbi, sidinga ukusebenzisa umshini wokushisa oshisayo ukuze siwacindezele ngokushisa okuphezulu ukuze kuhlanganiswe eduze.Umkhiqizo osuphelile ubizwa ngokuthi i-brake pad rough embryo.Ukwakheka okuhlukile kudinga izikhathi ezihlukene zokucindezela nezokuqeda.
5. Isiteji sokwelashwa kokushisa: ukuze wenze impahla ye-brake pad izinze futhi imelane nokushisa, kuyadingeka ukusebenzisa ihhavini ukubhaka i-brake pad.Sifaka i-brake pad ibe luhlaka oluthile, bese siyithumela kuhhavini.Ngemva kokushisisa iphedi yebhuleki emangelengele isikhathi esingaphezu kwamahora angu-6 ngokuya ngenqubo yokwelapha ukushisa, singaqhubeka nokuyicubungula.Lesi sinyathelo futhi sidinga ukubhekisela ezidingweni zokwelashwa kokushisa kufomula.
6. Ukugaya, ukufaka i-slotting & chamfering: indawo engaphezulu ye-brake pad ngemva kokwelashwa kokushisa isenama-burrs amaningi, ngakho idinga ukupholishwa futhi isikwe ukuze ibushelelezi.Ngasikhathi sinye, ama-brake pads amaningi anenqubo ye-grooving ne-chamfering, engaqedwa ku-grinder esebenza ngezinto eziningi.
7. Inqubo yokufafaza: ukuze ugweme ukugqwala kwezinto zensimbi futhi uzuze umphumela wobuhle, kuyadingeka ukugqoka indawo ye-brake pad.Ulayini wokumboza oyimpushana ozenzakalelayo ungafafaza impushana kumaphedi amabhuleki emgqeni wokuhlanganisa.Ngesikhathi esifanayo, ifakwe isiteshi sokushisa kanye nendawo yokupholisa ukuze kuqinisekiswe ukuthi i-powder inamathele ngokuqinile ku-brake pad ngayinye ngemva kokupholisa.
8. Ngemva kokufafaza, i-shim ingafakwa ku-brake pad.Umshini we-riveting ungaxazulula inkinga kalula.Umshini owodwa we-riveting ufakwe opharetha, okwazi ukugoba ngokushesha ushizi ku-brake pad.
9. Ngemva kokuqeda uchungechunge lwezinqubo ezibalulwe ngenhla, ukukhiqizwa kwama-brake pads kuyaqedwa.Ukuze siqinisekise ikhwalithi nokusebenza kwama-brake pads, sidinga futhi ukuwahlola.Ngokuvamile, amandla okugunda, ukusebenza kokungqubuzana nezinye izinkomba kungahlolwa ngemishini yokuhlola.Kuphela ngemva kokuphasa isivivinyo lapho ibhuleki pad ingabhekwa njengefanelekile.
10. Ukuze senze amabhuleki amabhuleki abe namamaki emodeli asobala kakhulu nezici zomkhiqizo, sivame ukumaka imodeli nelogo yomkhiqizo epuletini elingemuva ngomshini wokumaka we-laser, futhi ekugcineni sisebenzisa umugqa wokupakisha ozenzakalelayo ukupakisha imikhiqizo.
Okungenhla kuyinqubo eyisisekelo yokukhiqiza amabhuleki embonini.Ungafunda nezinyathelo ezinemininingwane eyengeziwe ngokubuka ividiyo engezansi:
Isikhathi sokuthumela: Aug-12-2022