Kwifektri, amashumi amawaka ee-brake pads aveliswa ukusuka kumgca wendibano yonke imihla, kwaye ahanjiswa kubathengisi kunye nabathengisi emva kokupakishwa.Yenziwa njani iphedi yebrake kwaye zeziphi izixhobo eziya kusetyenziswa ekwenzeni?Eli nqaku liza kukwazisa ngeyona nkqubo iphambili yokwenza ii-brake pads kumzi-mveliso:
1. Ukuxuba izinto eziluhlaza: ngokusisiseko, i-pad pad yenziwe nge-fiber yensimbi, uboya bamaminerali, i-graphite, i-agent-resistant-resistant, i-resin kunye nezinye izinto zamakhemikhali.I-coefficient ye-friction, isalathiso esingagugiyo kunye nexabiso lengxolo lihlengahlengiswa ngokusasazwa komlinganiselo wezi zixhobo.Okokuqala, kufuneka silungiselele ifomula yenkqubo yokwenziwa kweebhuleki.Ngokweemfuno zomlinganiselo wemathiriyeli ekrwada kwifomyula, izinto ezahlukeneyo ezikrwada zingeniswa kumxube wokufumana izinto ezixubene ngokupheleleyo.Ubungakanani bezinto ezifunekayo kwiphedi ye-brake nganye zilungisiwe.Ukuze kuncitshiswe ixesha kunye neendleko zabasebenzi, sinokusebenzisa umatshini wokulinganisa ozenzekelayo ukulinganisa izinto ezixutywayo kwiikomityi zezinto eziphathekayo.
2. Ukudubula kwe-Shot: ngaphezu kwezinto ezixutywayo, enye inxalenye ephambili ye-brake pad yiplate yangasemva.Kufuneka sisuse i-oil stain okanye i-rust kwi-plate yangasemva ukugcina i-back plate icocekile.Umatshini oqhumayo wokudubula unokususa ngokufanelekileyo amabala kwi-plate yangasemva, kwaye ukuqina kokucoca kunokulungiswa ngexesha lokudubula.
3. Unyango lwe-Gluing: ukwenzela ukuba wenze i-backing plate kunye ne-friction material inokudibaniswa ngokuqinileyo kwaye iphucule i-shear force ye-brake pad, sinokufaka umgca weglue kwi-plate plate.Le nkqubo inokufezekiswa ngomatshini wokutshiza weglue ozenzekelayo okanye umatshini wokugquma weglue ozenzekelayo.
4. I-Hot press forming stage: emva kokugqiba unyango lwezinto ezixutywayo kunye neentsimbi zentsimbi, kufuneka sisebenzise umshicileli oshushu ukuze ucinezele ngokushisa okuphezulu ukuze udibanise ngokusondeleyo.Imveliso egqityiweyo ibizwa ngokuba yibrake pad rough embryo.Iintlobo ezahlukeneyo zemixube zifuna amaxesha ahlukeneyo oxinzelelo kunye nokukhupha.
5. Inqanaba lokunyanga ukushisa: ukwenzela ukuba izinto eziphathekayo ze-brake zizinzile kwaye zikwazi ukumelana nokushisa, kuyimfuneko ukusebenzisa i-oven ukubhaka i-brake pad.Sifaka i-brake pad kwisakhelo esithile, kwaye siyithumele kwi-oven.Emva kokufudumeza i-rough brake pad ngaphezu kweeyure ezingama-6 ngokwenkqubo yonyango lobushushu, sinokuqhubekeka phambili.Eli nyathelo likwafuna ukubhekisa kwiimfuno zonyango lobushushu kwifomula.
6. Ukugaya, slotting & chamfering: umphezulu we-brake pad emva konyango lobushushu usenazo ii-burrs ezininzi, ngoko ke kufuneka zikhazimliswe kwaye zisikwe ukuze zibe mpuluswa.Ngelo xesha, iipakethi ezininzi ze-brake nazo zinenkqubo ye-grooving kunye ne-chamfering, enokuthi igqitywe kwi-grinder yemisebenzi emininzi.
7. Inkqubo yokutshiza: ukwenzela ukuba ugweme ukugqwala kwezinto zentsimbi kunye nokufezekisa umphumo wobuhle, kuyimfuneko ukugqoka i-brake pad surface.Umgca wokugquma umgubo ozenzekelayo unokutshiza umgubo kwiiphedi zebrake kumgca wokuhlanganisa.Ngexesha elifanayo, lixhotyiswe ngomjelo wokufudumeza kunye nommandla wokupholisa ukuze kuqinisekiswe ukuba i-powder inamathele ngokuqinileyo kwi-brake pad nganye emva kokupholisa.
8. Emva kokutshiza, i-shim inokongezwa kwi-brake pad.Umatshini we-riveting unokusombulula lula ingxaki.Omnye umatshini we-riveting uxhotyiswe ngumqhubi, onokukhawuleza ukukrazula i-shim kwi-brake pad.
9. Emva kokugqiba uluhlu lweenkqubo ezikhankanywe ngasentla, ukuveliswa kweepakethi ze-brake kugqityiwe.Ukuze siqinisekise umgangatho kunye nokusebenza kweepakethi ze-brake, kufuneka kwakhona sizivavanye.Ngokuqhelekileyo, amandla okucheba, ukusebenza kwengxabano kunye nezinye izikhombisi zinokuvavanywa ngezixhobo zokuvavanya.Kuphela emva kokuphumelela uvavanyo apho i-brake pad ithathwa njengefanelekileyo.
10. Ukuze wenze i-brake pads ibe namanqaku emodeli acacileyo kunye neempawu ze-brand, ngokuqhelekileyo siphawula imodeli kunye ne-brand logo kwi-plate yangasemva kunye nomshini wokumakisha we-laser, kwaye ekugqibeleni sisebenzise umgca wokupakisha ngokuzenzekelayo ukupakisha iimveliso.
Oku ngasentla yinkqubo esisiseko yokuvelisa i-brake pads kumzi-mveliso.Unokufunda ngakumbi amanyathelo aneenkcukacha ngokubukela le vidiyo ingezantsi:
Ixesha lokuposa: Aug-12-2022