Raw material batching system

Application:

Whether it's brake pads, brake shoes, or brake lining, each formula consists of more than ten or even twenty types of raw materials. Workers need to spend a lot of time weighing various raw materials according to the ratio and pour it into mixer. In order to reduce the problem of large dust and excessive weighing, we have specially developed an automatic raw material batching system. This system can weigh the raw material you need, and feed into mixer automatically.

Principle of batching system: Batching system composed of weighing modules is mainly used for weighing and batching powder materials. Process management is visually displayed and can print out reports on product consumption, storage, and ingredients.

Composition of the batching system: consisting of storage silos, feeding mechanisms, weighing mechanisms, receiving trolleys, and control systems. The system can be used for large-scale automatic weighing and batching of powder and particle materials.

Our Advantages:

1. High ingredient accuracy and fast speed

1) The sensor adopts a high-precision weighing module. The weighing module is easy to install and easy to maintain, providing a reliable guarantee for the long-term stability of the system.

2) The control instrument adopts imported control instruments from both domestic and foreign countries, which have characteristics such as high accuracy, high reliability, and strong anti-interference ability..

2. High degree of automation

1) It can automatically complete the system ingredient process flow, and the computer screen displays the ingredient system workflow in real-time. The software operation is simple, and the screen is realistic.

2) The control methods are diverse, and the system is equipped with multiple operation modes such as manual/automatic, PLC automatic, manual in the operating room, and on-site manual. Multiple operation and control can be carried out as needed. When the device malfunctions, manual operation can be carried out through the operation panel set next to the on-site computer, or through the buttons or mouse on the upper computer.

3) According to the process flow and equipment layout, the starting sequence and delay time of each batching scale can be selected to ensure that materials enter the mixer as needed and improve mixing efficiency.

High reliability

The upper computer software is protected by setting running passwords and modifying important parameter passwords, and users can achieve hierarchical management and freely define personnel permissions.

2) The system can be equipped with an industrial television monitoring device to observe the operation of equipment such as ingredients and mixers.

3) Powerful interlocking functions are installed between upper and lower level equipment to ensure safety during production, operation, and maintenance.

4) The instrument has functions such as parameter backup, online replacement, and manual testing.

4. High level of informatization

1) The computer has a recipe library management function.

2) The system stores parameters such as the cumulative quantity, ratio, and start and end time of each run for easy query.

3) Intelligent report software provides a large amount of data information for production management, such as ingredient result list, raw material consumption list, production quantity list, formula usage result record, etc. It can produce shift reports, daily reports, monthly reports, and annual reports based on time and formula.